Position Purpose

The Production Manager is responsible for overseeing the efficient operation, optimisation, and continuous improvement of the workshop’s plasma cutting processes. This role ensures that the plasma cutting machine is fully integrated into production workflows, delivering improved lead times, consistent quality, and measurable productivity gains. The position provides leadership across scheduling, workflow management, training, safety, and operational performance.

Key Responsibilities

 

1. Plasma Cutting Operations & Workflow Management

• Oversee daily operation of the plasma cutting machine, ensuring optimal utilisation and minimal downtime.

• Develop and manage production schedules to meet customer deadlines and internal workflow requirements.

• Coordinate job sequencing, nesting optimisation, and material usage to maximise efficiency and reduce waste.

• Monitor production throughput, identify bottlenecks, and implement corrective actions.

2. Equipment Integration, Efficiency & Continuous Improvement

• Lead the integration of new energy‑efficient equipment into existing production processes.

• Analyse machine performance data to identify inefficiencies and improvement opportunities.

• Implement process improvements that reduce lead times, improve cut quality, and enhance overall productivity.

• Work closely with workshop supervisors and trades to streamline handovers between cutting, fabrication, and finishing.

3. Training, Manuals & Competency Development

• Develop clear operating manuals, SOPs, and maintenance guidelines for the plasma cutting machine.

• Deliver training to staff on machine operation, safety protocols, troubleshooting, and routine maintenance.

4. Safety, Compliance & Risk Management

• Ensure all plasma cutting operations comply with WHS legislation, internal policies, and manufacturer requirements.

• Conduct risk assessments related to workflow disruptions, machine inefficiencies, and sustainability impacts.

• Maintain a clean, safe, and organised work environment.

5. Quality Assurance & Production Standards

• Oversee quality control for all plasma‑cut components, ensuring accuracy, tolerances, and finish meet specifications.

• Work with the fabrication team to resolve quality issues and improve upstream processes.

• Maintain documentation and traceability for production batches where required.

Key Performance Indicators (KPIs)

• Reduction in lead times for plasma‑cut components

• Machine utilisation rate and downtime reduction

• Material efficiency and waste reduction

• Training completion and operator competency levels

• Quality performance (rework rates, accuracy, tolerances)

• Safety compliance and incident reduction

• On‑time delivery of production schedules

Skills & Experience

• Experience in fabrication, manufacturing, or heavy industry production environments.

• Strong understanding of CNC plasma cutting systems, nesting software, and workflow optimisation.

• Basic level of competency in Autodesk drawing programs

• Manage production schedules.

• Competence in developing SOPs, training materials, and operational documentation.

• Strong analytical and problem‑solving skills.

• Commitment to safety, quality, and continuous improvement.